Saf OPAL SS6 User Manual

www.safdrives.comemail: [email protected](Replies given within 24 hours)18 Neville Street, Unit CNew Hamburg, ON N3A 4G7Tel: 519-662-6489Fax: 1

OPAL SS6 Reduced Voltage Starters Page 3 1.2.1.2 Current Ramp Mode Applications * Conveyors * Extruders * Mixers * Stamping Machines * Cranes

OPAL SS6 Reduced Voltage Starters Page 4 1.2.3 MOTOR AND LOAD TYPES 1.2.3.1 Squirrel Cage Motors Squirrel cage motors, with a single winding and

OPAL SS6 Reduced Voltage Starters Page 5 1.2.3.3 Other Types of AC Motors OPAL starters may also be used to start 2-speed motors with multiple wind

OPAL SS6 Reduced Voltage Starters Page 6 2.0 SPECIFICATIONS 2.1 POWER RATING POWER 3ø, 200-600VAC, 50/60 Hz CONTROL 115 VAC@50 Hz or 120

OPAL SS6 Reduced Voltage Starters Page 7 2.4 FUSE SIZING OPAL MODEL MOTOR FLC HP J FUSE AMPS 460V 575V FAST ACTING TME DELAYED SS6-15 5 10 15

OPAL SS6 Reduced Voltage Starters Page 8 2.5 DIMENSIONS This is a general guideline for dimensions as they may change slightly based on different

OPAL SS6 Reduced Voltage Starters Page 9 2.5.2 REVERSING UNITS OPAL MODEL Height × Width × Depth CHASSIS NEMA 1 NEMA 12 SS6-15R 33cm × 22cm × 1

OPAL SS6 Reduced Voltage Starters Page 10 2.6 SCR INSTALLATION SPECIFICATIONS 2.6.1 SCR TIGHTENING PROCEDURE 2.6.1.1 Clean both heat sink and SC

OPAL SS6 Reduced Voltage Starters Page 11

OPAL SS6 Reduced Voltage Starters Page 12 3.0 CARD FUNCTIONS 3.1 CARD LAYOUT CA392 - OPAL CONTROLLER CARD

OPAL SS6 Reduced Voltage Starters Opal SS6 SERIES REDUCED VOLTAGE SOLID STATE STARTERS FOR 3 PHASE INDUCTION MOTORS INSTALLATION &am

OPAL SS6 Reduced Voltage Starters Page 13 3.2 ANNUNCIATION 3.2.1 LED INDICATIONS LED NAME COLOUR DESCRIPTION LD1 OVER TEMP RED On when unit is

OPAL SS6 Reduced Voltage Starters Page 14 3.3.2 LINK SELECTION LINK NAME POSITION DESCRIPTION JP1 DUTY NO JUMPER With no jumper present, heav

OPAL SS6 Reduced Voltage Starters Page 15 3.4.2 TERMINALS FOR INTERNAL USE TERMINAL DESCRIPTION OT This two pin connector is for an over temperat

OPAL SS6 Reduced Voltage Starters Page 16 4.0 INSTALLATION AND START-UP 4.1 INSPECTION The OPAL has been packaged to protect it from damage cause

OPAL SS6 Reduced Voltage Starters Page 17 4.4 WIRING GUIDELINES The electrical code requires that an approved circuit disconnecting device be inst

OPAL SS6 Reduced Voltage Starters Page 18 4.5.2 WITH POWER ON 4.5.2.1 With the motor connected and power on, all neon lamps should be illuminated

OPAL SS6 Reduced Voltage Starters Page 19 4.5.3 HEAVY DUTY CURRENT CALIBRATION TABLE SW2 POSITION OPAL MODEL (SS6 -) 15 30 50 80 125 200 36

OPAL SS6 Reduced Voltage Starters Page 20 5.0 OPAL OPTION CARDS Refer to Section 6 for typical connections of any of the options listed in this se

OPAL SS6 Reduced Voltage Starters Page 21 5.2 SOLID STATE REVERSING CA388 - SOLID STATE REVERSING CARD This option provides a smooth, current co

OPAL SS6 Reduced Voltage Starters Page 22 5.3 UP-TO-SPEED, SHEAR PIN, AND ENERGY SAVER CA391 - MULTI OPTION CARD 5.3.1 UP-TO-SPEED AND SCR BY-PA

OPAL SS6 Reduced Voltage Starters Page 23 5.3.2 SHEAR PIN PROTECTION This feature has been designed to provide motor jam protection, similar to a

OPAL SS6 Reduced Voltage Starters Page 24 5.4 SHORTED SCR DETECTION CA395 - SHORTED SCR CARD This option provides protection against the unlikel

OPAL SS6 Reduced Voltage Starters Page 25 5.5 LINEAR ACCEL/DECEL OPTION CA385 - LINEAR ACCEL/DECEL CARD This option card combined with a 60 tooth

OPAL SS6 Reduced Voltage Starters Page 26 5.5.2 LINK SELECTION LINK NAME DESCRIPTION JP1 AUX Reference from auxiliary input INT Internal refer

OPAL SS6 Reduced Voltage Starters Page 27 6.0 TYPICAL CONNECTIONS Listed in this section are diagrams containing typical single option connection

OPAL SS6 Reduced Voltage Starters Page 28 6.1 OPAL WITH 2-WIRE CONTROL AND EXTERNAL RESET

OPAL SS6 Reduced Voltage Starters Page 29 6.2 OPAL WITH 3-WIRE CONTROL, OPTIONAL RUN AND READY PILOT LIGHT

OPAL SS6 Reduced Voltage Starters Page 30 6.3 OPAL WITH SOFT STOP

OPAL SS6 Reduced Voltage Starters Page 31 6.4 OPAL WITH SOLID STATE REVERSING

OPAL SS6 Reduced Voltage Starters Page 32 6.5 OPAL WITH BYPASS CONTACTOR FOR NEMA 4 OR 12 125A AND BELOW

OPAL SS6 Reduced Voltage Starters FOR YOUR SAFETY Only qualified personnel should install this equipment, after first reading and understand

OPAL SS6 Reduced Voltage Starters Page 33 6.6 OPAL WITH BYPASS CONTACTOR FOR NEMA 4 OR 12 200A AND ABOVE

OPAL SS6 Reduced Voltage Starters Page 34 6.7 OPAL WITH SHORTED SCR OPTION

OPAL SS6 Reduced Voltage Starters Page 35 6.8 OPAL WITH LINEAR ACCEL/DECEL CARD

OPAL SS6 Reduced Voltage Starters Page 36 7.0 SPARE PARTS 7.1 STANDARD UNIT OPAL MODEL C/T RATIO C/T PART NO. SCR PART NO. MOV PART NO. CONROL CA

OPAL SS6 Reduced Voltage Starters Page 37 8.0 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION OVER TEMP (LD1) lit Fan failure Replace fan Fan

OPAL SS6 Reduced Voltage Starters Page 38 SAF Drives Inc. www.safdrives.com 18 Neville Street, Unit C

www.safdrives.comemail: [email protected](Replies given within 24 hours)18 Neville Street, Unit CNew Hamburg, ON N3A 4G7Tel: 519-662-6489Fax: 1

OPAL SS6 Reduced Voltage Starters TABLE OF CONTENTS 1.0 DESCRIPTION ...

OPAL SS6 Reduced Voltage Starters 5.0 OPAL OPTION CARDS ...

OPAL SS6 Reduced Voltage Starters Page 1 1.0 DESCRIPTION 1.1 OVERVIEW The OPAL series is a line of solid state reduced voltage starters for use w

OPAL SS6 Reduced Voltage Starters Page 2 1.1.2 OPTIONAL FEATURES - Solid State Reversing Through the addition of 4 Silicon Controlled Rectifiers